Technical consultancy / Process Related

Outsourcing of process material.
Optimisation of process parameters
Optimisation of maintainance parameters
Optimization of waste parameters at all stages.
Redesigning of spinning and weaving parameters to improve productivity.

a) Raw material and Inventory

We help you in selecting right quality of fibre meeting qualities and cost as well. Based upon our first hand experience in gins worldwide our research findings and knowledge the user friendly Software is designed which takes of all your requirements. This will help you in
Very consistent yarn qualities.
Very consistent productivity levels
Very consistent waste levels
Right costs for right products

Minimum or almost no mixing and lot changes ther by huge saving on Utilisation front.
Consistent performance at Customer as his Dyeing and Finishing recipe Doesn't change. So he is more than satisfied with you. Since above is true people will have less headaches and can do some
More jobs and that way manpower utilization becomes favourable. Super skilled personnel are not required any more. System will guide, you have to simply follow it.

On cotton purchase front, you get a wide coverage scope and system will help you choose right cotton so that you can optimize your costs. System will help you in identifying most suitable locations for your coverage. Any adulterations from gins, system will bring it to your notice. Thus you can exercise an excellent control on your puchase.

Warehousing at mill godown is very simple and saves lot of space which will enable you to store more bales in the same space.

This is practically introduced and working successfully in 3 reputed Indian Mills and are enjoying all above benefits. This has been appreciated by Werner Intenational also.

b) Waste levels and yields:

We can offer you many solutions on optimizing your waste levels at different positions of yarn manufacturing. Also we can guide you in reorganizing waste levels position wise so that value of waste sold should also improve and also yarn qualities should improve.

In most of our applications we have experienced that ther is a gain of at least 1.5% in Waste and improvement of 3 to 5% in average sale value of waste. We hope to need to explain about how this can turn around the cost Structure.

3. We also can help you in spinning yarns in techno economical ways:

Through optimized maintenance losses and thereby improving utilization of the machines.
Through right combination of Process parameters thereby optimizing your Power consumotion.
Redesigning your Spinning parameters where in you are benefited in improving your productivity levels and thereby improving your cost structure. Also we can study and suggest economical ways of spinning of your present products without affecting their qualities and performances in next processes. We also can suggst better and latest working practices whereby costs can be reduced and also yarn qualities can improve.


-->Product related

A wrong or untimely product can be a “SLIP BETWEEN LIP AND THE CUP”.With fierce competition and suppressed margins,one need to develop sepciality products to improve their margins.Specially in a country like Turkey that faces the dilemma of increasing costs and decreasing margins.Texcon can render its expertise in developing such products with customers and giving on line support all the time.

The New Products that we can help to develop are,

1. Sewing threads
2. Melange yarns
3. Reverse twist yarns
4. High twist yarns
5. Uneven yarns
6. Slub yarns
7. Multicount yarns
8. Multitwist yarns
9. Low hairiness yarns
10.Chennile yarns
11.Highbulk yarns
12.All types of Core spun and cover spun yarns
13.Tensile fibre yarns
14.O.E.spin yarns which can be used as alternatives to ring spun hosiery yarns.
15.Zero twist yarns and many more

In fabrics we have expertise in denims where in we could develop following

1. New fabric structures like Unilateral and Bilateral stretch Denims
2. How to weave high dense fabrics with 14 to 18 ounces/yd sq.wt's
3. How to improve tear and tensile strength in Denims w/o investments
4. Process standardization for manufacturing

a)Rain Denims
b)Cross age Denims
c)Stretch Denims
d)Wrinkle free Denims
e)Flat look Denims
f)Denims with Multi count and Multi twist yarns

5. We can provide you complete assistance in Dying methods like Indigo
bottom+Sulpher top, Sulpher top + Indigo bottom, Vat dyeing, Reactive color dyeing,
Pigment dyeing for Ladies And kids Denims.

6. We also can assist you in executing all types of recommended finishes to Denims ;viz

a)simple Monforst finishing with Softeners
b)Improved crocking and washing fastness finishes
c)Mercerisation followed by washing
d)Finsing process for Stretch Denims

a)Rinse wash
b)Stone wash
c)Acid wash
d)Enzyme wash
e)Snow wash
f)Sand blast
g)Bleach wash